Projects
Build-to-print projects we deliver
A sample of custom aluminum extrusion, heatsink and fabricated parts we build — across power electronics, EV charging, data centers, LED, automation and medical. Real customer programs run under NDA; the examples below show the construction and the kind of result each approach gives.
How to read these examples
Each card names the construction we used and the outcome class it targets — high fin density, sealed enclosure, uniform flow, lighter frame. Exact thermal resistance, IP rating and tolerances are set by the customer's spec and verified in our quality plan; we do not publish a customer's measured results. Send your drawing and we propose the same kind of build for your numbers.
Power electronics & data center
IGBT heatsink module
Extruded base + skived fins + CNC mounting, anodized.
Outcome: high fin density in a compact envelope; base face-milled flat for direct device contact and low thermal resistance.
Power electronics →Battery cold plate
FSW-welded aluminum plate, helium-leak tested.
Outcome: even coolant flow across the plate; 100% leak-tested above working pressure before shipment, with flow uniformity set by channel design.
Liquid cold plates →Telecom server cold plate
Milled channels + FSW close, anodized, pressure tested.
Outcome: handles high-density server heat in a liquid loop; vacuum-brazed or FSW seal chosen to the working pressure.
Telecom & data center →Enclosures & EV charging
Inverter enclosure
Extruded housing, machined openings, powder coated RAL 7035.
Outcome: fin wall doubles as heatsink, so one part does structure and cooling; built to the customer's specified IP rating and color.
Enclosures →EV charge-point housing
Extruded cabinet section + CNC joints, anodized or coated.
Outcome: rigid outdoor enclosure with integrated thermal path for the power module; finish matched to weather and color spec.
EV charging →Structure, LED & medical
Automation frame section
Custom non-standard structural profile, CNC machined joints.
Outcome: stiffer and lighter than the welded T-slot frame it replaced; tolerances held on machined interfaces.
Structural →LED driver housing
Extruded enclosure with heat-sink fin wall, anodized black.
Outcome: passive cooling for a sealed outdoor driver, no fan; fins sized to the luminaire's thermal budget.
LED lighting →Medical instrument housing
Anodized, close-tolerance structural section, documented traceability.
Outcome: clean, dimensionally stable housing built to an ISO 13485-aligned quality plan with material certs.
Medical →Frequently asked questions
Can you share real customer references?
Customer programs run under NDA, so we do not publish named references or measured results. The examples above show the construction and outcome class; for a relevant reference we can usually share a redacted, non-confidential description once we understand your application.
Do you build to a specified IP or thermal rating?
Yes. IP rating, working pressure, thermal resistance and tolerances are your spec — we design the construction to meet them and verify in the quality plan. We confirm the target before tooling rather than assume it.
Can you handle a low-volume prototype run?
Yes. For early validation we can machine from plate, use existing tooling, or build skived/bonded fins that need no extrusion die. Share the drawing and quantity and we propose the most economical route.
What information helps you propose a build?
A drawing (CAD/STEP/PDF), the thermal or structural target, alloy and finish, quantity, and any certification or IP rating the program requires. With those we return construction, alloy and a rough cost and lead-time range.