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Thermal Management

Custom aluminum heatsinks & cold plates

Heat sinks are where our extrusion capability runs deepest. We build extruded, skived fin, bonded fin, CNC machined and liquid cold plate heatsinks to your thermal specification — and assemble them with heat pipes, fans and fittings.

One of our strongest extrusion branches

A heatsink is fundamentally an extruded aluminum profile with fins — so it sits naturally inside our extrusion flow. That means we control the fin geometry, base flatness and post-machining in one process, and we can move from finned extrusion to bonded, skived or liquid-cooled designs as your power density demands.

Share your power dissipation, airflow and ambient temperature and we'll propose a construction and alloy.

To choose a type, we need

  • Power to dissipate (W) and hot-spot location
  • Airflow (natural / forced, m/s) or liquid flow rate
  • Ambient and target junction temperature
  • Space envelope and mounting method
  • Finish (anodized helps radiation & looks)

Heatsink types we make

From cost-effective extruded fins to high-density skived and liquid cooling.

EX

Extruded Heatsinks

High-fin-density profiles, economical for medium power. Up to ~40:1 fin ratio.

See extruded →
SK

Skived Fin

Ultra-thin, dense fins cut from solid bar — max surface area in tight space.

See skived →
BO

Bonded Fin

Extruded base + stamped fins bonded/soldered for high aspect ratios.

See bonded →
CN

CNC Machined

Complex shapes, tight tolerances, low-volume and prototypes.

See CNC →
LC

Liquid Cold Plates

Aluminum plates for power electronics and battery cooling.

See cold plates →
AS

Assemblies

Heatsinks with heat pipes, fans, insets and welded fittings.

See assemblies →

Extruded vs skived vs bonded — quick guidance

Extruded

  • Best for medium power, high volume
  • Lowest tooling cost
  • Fin ratio limited (~40:1)

Skived / Bonded

  • High power density, tight space
  • Very thin, tall fins
  • Higher piece cost, no die

Full write-up and aluminum vs copper heatsink trade-offs in our resources.

Surfaces & finishes

Most heatsinks are anodized (clear or black) to improve emissivity and protect the surface; some are powder coated. We also do brushing and sandblasting for specific looks.

See anodizing and powder coating.

Tell us your thermal budget

Send power, airflow and envelope — we'll propose a construction and quote it.