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Custom Aluminum Extrusion & Build-to-Print Parts

Send us a drawing. We make the finished aluminum part.

Teyalu is a custom aluminum extrusion and build-to-print partner. From billet to finished component — extrusion, CNC, bending, welding, anodizing and powder coating — handled as one project, with one point of contact.

ISO 9001 certified 24h engineering reply NDA on request ✓ English-speaking engineers

Aluminum parts we build to print

Extrusion is our root capability. These are the main families we produce from customer drawings.

Heat Sinks & Thermal Parts

Extruded, skived fin, bonded fin, CNC machined and liquid cold plates — our deepest extrusion branch.

See heatsinks →

Structural & Frame Profiles

Non-standard structural sections and frames built to drawing — not off-the-shelf T-slot.

See structural →

Enclosures & Housings

Extruded aluminum enclosures for electronics, drives and inverters, with machined openings.

See enclosures →

Tubes & Bars

Round, square and shaped extruded tubes and bars — the upstream of our bending service.

See tubes & bars →

Specialty Profiles

Rails, slides, solar frames and other custom cross-sections for your application.

See specialty →

CNC & Welded Parts

Machined and welded aluminum components, from single parts to assembled modules.

See capabilities →

How we work

A simple, predictable path from your drawing to a finished part.

01

Draw

Send a CAD/STEP/PDF drawing. We review it for extrudability and manufacturability.

02

DFM

We return a DFM report — alloy, wall thickness, tolerances and finish recommendations.

03

Make

Tooling, extrusion, CNC, bending, welding and surface treatment under one roof.

04

Ship

Inspected, fin-safe packaged and shipped worldwide on your Incoterms.

500mm
Max extrusion width
±0.05mm
CNC positioning
1000+
Custom profiles shipped
24h
Engineering reply

Industries we serve

Aluminum parts engineered for thermal, structural and enclosure needs across sectors.

Power Electronics

Enclosures, heatsinks and cold plates for inverters, power supplies and energy storage.

See more →

EV Charging

Housings and cooling plates for charging stations and power modules.

Industrial Automation

Frames, rails, slides and machined parts for automation cells.

LED Lighting

Extruded LED heatsinks and housings with efficient thermal paths.

Telecom & Data Center

Server enclosures and liquid-cooling plates for high-density heat.

Medical Instruments

Anodized, clean aluminum components for instrument housings.

Selected projects

Real build-to-print aluminum parts we have delivered.

IGBT Heatsink Module

Extruded base + skived fins + CNC machined mounting, anodized. −18% thermal resistance vs. baseline.

Inverter Enclosure

Extruded housing with machined openings, powder coated RAL 7035. IP54 rated.

Battery Cold Plate

Friction-stir welded aluminum plate, helium-leak tested. Flow uniformity ±5%.

View all projects →

Quality you can verify

ISO 9001 process control, in-process and final inspection, material certificates and fin-safe packaging.

Inspection

CMM, profile gauges, coating thickness and salt-spray validation.

See quality →

Alloy selection

6061 / 6063 / 6082 / 7075 guidance for strength and corrosion.

See materials →

Design guide

Wall thickness, fillets, fin limits and tolerances for extrusion.

See guide →

Ready to turn your drawing into parts?

Get a quote, or send your drawing for a free DFM review — no commitment required.